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Cotton Stalk Pellet Plant Delivery to Uzbekistan

By:Miss Season Tian
Position:Operation Director
Nov 02, 2023
Uzbekistan is rich in cotton farming & production. Huge amount of cotton stalks is generated as byproduct. According to specification analysis and research, the best solution to utilize cotton stalk is to pelletize it into solid fuel. Because cotton stalk has very high calorific value which is similar with wood, but very low ash content. Cotton stalks are considered to be very suitable raw material to produce biomass solid fuel. Cotton stalk pellets can replace fossil fuels, such as LPG, natural gas, oil, etc.

SIMEC is now strategic partner of the biggest producer of pellet burners and pellet boilers in Central Asia. As supplier of pelletizing technology & pellet machines, SIMEC will build a complete cotton stalk pellet project in Uzbekistan. Capacity is designed to be 2 tons/hour, including two sets of SPM420 biomass pellet mills.

The pellet project consists of cotton stalk crushing system, drying system, pelletizing system, pellet cooling & sieving system, jumbo bag bagging system, electric control system, etc..All machines are fabricated in SIMEC mills and are ready for delivery. All cargos will be delivered to Tashkent by train. Totally 4 pieces of 40 ft containers are required to load all of these machines.

After Chinese New Year, SIMEC will send engineers to Tashkent and work on installation & commissioning. After successful running of this project, another 4 tons/hour complete cotton stalk pellet plant will be built accordingly.
 
Overall Dimension of SPM420 cotton stalk pellet mill: Length 2800mm x Width 1250mm x Height 2200mm. Gross weight: 3.2 Tons.
Packaged SPM420 Pellet Mill
 
SPM420 Pellet Mill to Uzbekistan 2018
 
Upper and Lower Part of SPM420
 
SPM420 Biomass Pellet Mill to Uzbekistan 2018
 

Packing details of pelletizing system:
No. Item Qty. Weight(t) LxWxH:mm Remarks
1 Cooler lower part 1 1.290 2370x1650x1700 Including reduction box, vibration motor, 8 pieces of asseble bin plates.
2 Cooler upper part 1 0.540 1550x1500x1700 galvanized iron air screens, elevator bolts,1 bag of tape splicing block, 1 box of 25 magnetic core, 3 boxes of standard components(icluding 2 pcs of upper feed levelers, 2 pcs of lower feed levelers, 1 pc of screw feed leveler cooler, sealing strip, 2 sets of leveler bases, 2 electromagnetic switch).
3 Head and tail of elevator 2 0.834 1550x1500x1800 1 set of 9L airlock valve,2 sets of 2.2-3-17 reducers for elevator, 2 motor frame, 1 set of 25 permanent magnet barrel.
4 Cone bucket 1 1 0.400 1530x1530x1230 9 pcs of non-standard pipe bending, 36 pcs ofΦ400 flange
5 Cone bucket 2 1 0.504 1530x1530x1230 2 rolls of fix belt, 1 pcs of 20A chain, 3 bags of bucket elevator, 2 rolls of elevator belt, 6 flat rollers, 18 short rollers, 18 side supporters, 8 lower supporters, 4 parallel supporters and 1 protection shell.
6 LSS25 Auger 1 0.304 4500x460x580 Including reducer
7 Elevator straight pipe 1 0.908 2040x1950x1700 1 cooler supporter, 14 pcs of 2M straight pipe, 4 pcs of connections, 3 kinds of assemble chamer supporter 24 pcs.
8 Φ1000 cyclone 1 0.590 2500x1230x1320 1 set of 5 L air lock valve, 1.5-3-29、2.2-3-17 fixed reducer,4-72-4.5A-7.5K air blower, 1 set of W1,2 pcs of Φ219 pipe
9 50 stationary type 2 0.520 5000x850x1550 2 material trouwing shells, 3 feeding hoppes, 2 motor supporters, 1 pc of 25X40 pneumatic gate valve
10 Electric cabinet 1 0.362 1180x850x2050  
  Total   6.252    

Stalk Crusher
 
SIMEC Stalk Crusher
 
Dust Collector Base
 
Packaged Stalk Crusher
 
Packaged Rptary Cooler
 
Straight Pipe
 
Packing details of crushing system:
No. Item Size (MM) Weight(kg)
1 Motor 2800*1700*2050 3155
2 Bending pipe 325*1200 26
3 Striaght pipe 325*4540 74
4 Bending pipe 325*900 22
5 Cyclone 4600*2200 402
6 Cyclone ground legs(2 pcs) 3800*1570 124
7 Cyclone crossgirder 1430*180 28
8 Double bending pipe 273*2250 38
9 Striaght pipe 273*5120 70
10 Bending pipe 273*950 16
11 Draught fan including motor 1200*1050*1000 314
12 Striaght pipe 273*2900 42
13 Bending pipe 273*960 18
14 Dust collector ground leg 4500*150 74
15 Upper dust collector box 2150*2000 160
16 Lower dust collector box 2000*1950*1100 170
17 Dust collector door 2250*960 74
18 Dust collector back plate 2500*1900 172
19 Conveyor supporter 6000*1030 124
20 Conveyor ground leg 1800*2030 22
21 Conveyor roller 900*320 10
22 Conveyor roller 380*320*300 30
23 Conveyor front roller 1100*270 60
24 Conveyor rear roller 1120*270 56
25 Conveyor roller supporter 1000*400 18
26 Conveyor reducer including motor 70*350 90
27 Cyclone accessories 300*300 20
28 Conveyor motor supporter 1000*570*510 34
29 Belt 800*450 94
30 Switch box 1750*720*410 85
31 Screw, cloth bag 600*300 28
32 Air lock valve, reducer, motor 1000*400*410 140
33 Air lock valve discharging pipe 325*500 6
  Total (33pcs)   5796(kg)

Belt Conveyor Cotten Stalk Pellet Project
 
Water Tank Cotten Stalk Pellet Project
 
Rotary Dryer Cotten Stalk Stalk Pellet Project
 
Electric Cabinet Cotten Stalk Pellet Project
 
Packing details of drying system:
No. Item Equipment Qty. Size(L*W*H) Weight(KG)
SIMEC-1 Main Body   1 11900*2330*2480 12950
SIMEC-2 Hot air stove   1 3200*2360*2130 9504
SIMEC-3 Cyclonedust collector   1 Φ1600*4200 421
SIMEC-4 Electric control cabinet   1 1000*800*450 82
SIMEC-5 Induced draft fan   1 1900*1000*1000 280
SIMEC-6 Belt conveyor Ground legs 1 8000*600*500 585
SIMEC-7 Discharging machine   1 Φ219*3800 280
SIMEC-8 Water tank Whole set screw 1 Φ1200*1500 312
SIMEC-9 Air blower   1 500*500*400 55
SIMEC-10 Large U-type elbow   1 1800*Φ400*700 105
SIMEC-11 Small U-type elbow   1 1600*Φ400*700 95.6
SIMEC-12 Long elbow   1 1200*Φ400*700 74.7
SIMEC-13 Short elbow   1 700*Φ400*700 56.8
SIMEC-14 Long reducing elbow   1 Φ400-850 34
SIMEC-15 Short reducing elbow   1 Φ400-360 19.5
SIMEC-16 Air blower inlet port reducing elbow   1 Φ600-Φ400*350 44
SIMEC-17 Connection pipe   1 Φ400*2840 89.7
SIMEC-18 Chimney   1 Φ400*3000 93.9
SIMEC-19 Hopper   1 1300*1300*1000 112
SIMEC-20 Air lock valev   1 800*400*400 54.3
SIMEC-21 Weight Scale   1 1200*1200*300 125

The end of elevator cotten stalk pellet project
 
Lss25 Auger Cotten Stalk Pellet Project
 
Elevator Straight Pipe cotten Stalk Pellet Project
 
Cooler Upper Part cotten Stalk Pellet Project
 
Cooler Lower Part Cotten Stalk Pellet Project
 
Electric Control Cabinet Cotten Stalk Pellet Project
 
Elevator Bending Pipe Cotten Stalk Pellet Project
 
Cyclone Cotten Stalk Pellet Project
 
Release date: 2018-01-13